While we use circuit breakers to protect our homes from overload and short circuits, motor circuit protectors also do the same work on electrical motors.
If you want to protect your machines from unexpected breakdown, make sure your motor protection circuit breaker is working well.
What is a motor circuit protector?
A motor circuit protector or motor protection circuit breaker (MPCB) is a type of breaker used to protect electric motors from overload and short circuits. It is a device that offers protection to electrical equipment.
MPCBs are UL listed as circuit breakers and verified as motor overload relays. They are used on starter applications with a contactor to control motor load conditions.
Electrical motors play some vital roles in electrical products as they are used to drive mechanical devices of any type, and such equipment needs adequate protection.
Why motor protection is necessary
Motor protection is necessary to prevent unexpected breakdown of the machine, costly repairs and frequent losses because of motor downtime.
That is why they are fitted with some protective device.
How does a motor circuit protector work?
Motor protectors work like other circuit breakers, but while fuse protects electrical circuits and appliances from damage, MPCB protects electric motors.
MPCBs offer both thermal and magnetic protection against short circuits and motor overload.
Thermal protection
Thermal protection works with a bimetallic strip. The metallic substance expands upon exposure to heat or electricity and contracts when it is OFF.
Each time there is an excessive current in the system, it leads to a temperature rise. This causes the bimetallic strip to bend away, activating the trip unit.
But unlike the magnetic trip that is instant, thermal protection takes some time to allow the inrush of current when a motor starts.
Magnetic protection
Magnetic protection protects the motor from short circuits and overcurrents. It disconnects the faulty current instantly to prevent damage to the system.
Applications of motor circuit protectors
Motor circuit protectors are used to safeguard electric motors from various electrical faults. They function by interrupting the flow of faulty currents in the circuit whenever it is detected.
Here are some common applications of MCP:
Industrial Machinery
In factories and industries, motor circuit protectors help to safeguard electrical motors and equipment from damage.
These machines often involve demanding operating conditions, making motor protection necessary to ensure equipment longevity and worker safety.
HVAC systems
Heating, ventilation, and air conditioning systems (HVAC) rely on numerous motors to power fans, compressors, and other components.
Motor circuit protectors safeguard these motors from overload, short circuit and ground fault issues.
Appliances
Many household appliances, such as refrigerators, washing machines, and dryers, come with electric motors.
Motor circuit protectors are integrated into these appliances to shield the motors from electrical faults that may arise during operation.
Portable power tools like drills, saws, and sanders often come with motor circuit protectors for overloads or short-circuits protection.
This protection helps prevent the tools from burning out or malfunctioning which may cause injuries to users.
Electric vehicles
MCPs also play some vital roles in shielding the motors from electrical faults that could jeopardize the vehicle’s operation or safety
Difference between motor circuit protectors and motor protection circuit breakers.
in a circuit, overcurrents occur for two major reasons: overload and short-circuits.
Overload occurs when an appliance draws slightly more than the rated current. It does not cause immediate damage, unless left for some time.
On the other hand, short circuits occur quickly, producing higher currents which can cause damage immediately. For this reason, it requires immediate attention.
The motor circuit protectors MCP provide protection against short circuits only. To protect against overloads when using an MCP, you must also install an overload relay.
While MPCBs protect against short circuits and overload, they are often used on low voltage switchgear.
MCPs are used in motor branch circuits, while MPCBs are used in feeder circuits.
What is the difference between circuit breaker and motor circuit protector?
Circuit breakers are multipurpose. They protect both circuits and appliances, while motor protection circuit breakers protect only motors.
Unlike ordinary breakers, MCP also protects against phase imbalance and phase-loss. Three-phase circuit motors require 3 live conductors with balanced voltage to work properly.
Any unbalance greater than 2% will surely be dangerous to the motors service life. If any of the phase voltage is lost, the motor will continue to move, causing greater damage. However, with an MCP, it will easily detect the fault by measuring the phase voltage differences, and subsequently disconnect the current.
How to size an electric motor circuit breaker
The electric motor circuit breaker regulates the amount of current that goes in and out of the motor. When the current is high, the breaker trips OFF.
Below is a step-by-step guide on sizing an electric motor protector
Step 1
Find the data sheets of the motor. For overload or over-current protection, the National Electric Code (NEC) recommends that each conductor feeding an electric motor must have an overload protection device.
If they use a circuit breaker, each conductor must have a separate breaker.
Step 2
Look for the horsepower and the service factor of the motor. You can see it on the motor face plate or data sheet.
Check out nec article 430.32 and confirm where your motor falls on their table. The table will provide you with the normal current of the motor and the overload protection it needs.
If, for example, the table says 125%, and the current rating of the motor is 20 Amp, the overload protection should be at least 25 amp.
Step 3
Go to table 430.52 in the NEC code. The table emphasizes short circuit protection. Look at the motor data sheet for its full load current.
Look for where your motor falls on the table based on your motor size and full load current. The table will give you the size of the short circuit protection as a percentage of the full load current.
For example, if the short circuit protection of the motor is 150% and the full load current is 20 amp, then the short circuit device should be 30 amps.